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Acorn A5000 Troubleshooting Guide

From RetroTechCollection
Acorn A5000 circuit diagram (2 of 4)
A5000 main PCB circuit diagram, sheet 2 of 4: IOC, the 82C710, disc, serial and printer interfaces, keyboard, and the battery-backed RAM and clock. All sheets are at Acorn A5000 Circuit Diagrams.

Fault finding on the Acorn Archimedes A5000 follows Acorn's Module Level Service Manual: a flowchart for a dead computer, checks for the supply, the main board and upgrades, and an action for each test on Acorn's A5000 test disc (part 0292,824). Acorn's dealers replaced modules, and boards needing component-level repair went to a central workshop because the main board is surface-mount.[1] The Acorn A5000 Circuit Diagrams supply the component detail.

Before you start

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Warning: the supply runs from the mains. Disconnect the computer, monitor and peripherals before opening it, and shut it down first (F12, then SHUTDOWN) so the hard disc is parked.[2]

  • Save the CMOS settings if the machine still runs; some fixes reset them to factory defaults.[1]
  • After any repair, Acorn requires an earth continuity test at 25 A to the base metalwork, rear panels and top cover, and a DC insulation test.[1]

Dead computer

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Acorn's Figure 1-1:[1]

  1. Connect the customer's mains cable, monitor, monitor cable, mouse and keyboard to a known working computer. If that fails, substitute working ones, one at a time, to find the faulty unit.
  2. Connect working peripherals to the faulty computer and switch on.
  3. If the power LED does not light, go to the supply checks below.
  4. If nothing is displayed, do a delete power-on (hold Delete while switching on) to restore the default CMOS settings. If that fails, remove all upgrades, noting their positions, set the RAM size links for the base memory and do another delete power-on. If it now works, refit the upgrades one at a time to find the faulty one; if not, the main board is at fault.
  5. If the screen is purple or red, the start-up test has stopped on a fault; go to the main board checks below.

Supply

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A5000 supply faults (Service Manual p. 1-3)[1]
Symptom Probable cause Action
No fan noise, no green LED, no Caps Lock response Plug fuse, supply Check the mains plug fuse (5 A on UK machines). If a new fuse blows at switch-on, the supply is faulty.
Main board, floppy or hard disc dead +5 V (PL6, PL7) Check the fastons are secure on the board and the drive power connectors are firmly attached.
Expansion cards that need -5 V fail -5 V (PL2) -5 V feeds backplane pin A31. Check the faston.
No SCART picture, cards needing +12 V fail +12 V (PL3) +12 V feeds video connector SK1 pin 12 and backplane pins B31 and B32. Check the faston.
Runs, then shuts down Thermal shutdown A failed fan or a failed part in the supply. Listen for the fan and clear the fan aperture.

The fastons are PL2 -5 V (purple), PL3 +12 V (yellow), PL4 and PL5 0 V (black), PL6 and PL7 +5 V (red).[2] Acorn's manual gives no rail tolerances.

Main board checks

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Before returning a board, Acorn's checks are: ROMs in the right sockets with no lifted pins; ROM size and type links LK10, LK11, LK12 and LK14 set correctly; other socketed parts in the right place and orientation; DRAM size links LK23 and LK24 correct; and no loose debris on the board.[1]

On a machine that has been stored, also look for damage from the backup cell, BT1, and from leaking surface-mount electrolytics. On the Stardot forum, one owner whose A5000 would only start to the Supervisor prompt, and would not respond to a CMOS reset, found pins 5-8 of the clock chip lifted from the board by battery corrosion, cracked tantalum capacitors and leaking 47 µF surface-mount electrolytics; danielj noted that the IDE and floppy interfaces near the battery may also be damaged.[3] The battery circuit is on circuit diagram sheet 2: BT1 is charged from +5 V through D15 and R272 and feeds the PCF8583 (IC58) through R281.[4]

Upgrades and expansion

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A5000 upgrade faults (Service Manual p. 1-3)[1]
Symptom Probable cause Action
Memory faults with a RAM card Card seating, links, illegal combination Check the card is seated in its main board socket, the ZIP chips are in their sockets, and LK23 and LK24 are set. Illegal combinations: 2 MB on the board with a 1 MB or 3 MB card; 1 MB on the board with a 2 MB card; any card with 4 MB on the board. Then substitute a known good card.
Faults on more than one expansion card Backplane Remove the backplane and check the pins in its plug housing and the card sockets for damage or blockage. Refit it securely in the main board socket and retest with a known working card.

With no upgrade card, LK23 and LK24 are both unconnected for 1 MB, LK24 at 2-3 for 2 MB and LK24 at 1-2 for 4 MB.[5]

Faults on a running machine

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A5000 test failures and Acorn's actions (Service Manual pp. 1-9 to 1-16)[1]
Symptom Probable cause Action
No display Monitor, monitor configuration Check the monitor has power and its brightness and contrast are up, and that any adaptor cable is one listed in Appendix E. Hold "." on the numeric keypad while switching on and for at least 10 seconds more to reset the monitor configuration to the monitor connected.
No floppy drive icon Configuration, cables, power Check the CMOS setting is "floppies 1", the 34-way cable at the drive and PL10, and the 4-way power cable. The power cable should have 0 V on pins 2 and 3 and +5 V on pin 1 (white-marked conductor).
Hard disc test fails Configuration, cable, power Check "IDEdiscs 1", the 40-way cable at the drive and PL9, and the 4-way power connector: 0 V on pins 2 and 3 (black), +5 V on pin 4 (red), +12 V on pin 1 (yellow). Substitute the data cable.
Speaker silent, headphones work Speaker wiring, configuration Check the speaker cable, the solder joints on the speaker tags and the two crimps in the shell, and that the CMOS configuration has not muted the speaker or turned the volume down.
Headphones silent Headphones Substitute a known working pair.
Mouse fails Mouse type, configuration, ball Check the mouse type matches the test data, and MouseStep. Substitute a known working mouse of the same type, which shows whether the fault is in the mouse or the keyboard's mouse interface. Clean a sticking ball.
Keyboard fails Keyboard or main board links Substitute a known working keyboard. If the original is faulty, open it and inspect its PCB. If a working keyboard also fails, check the keyboard link shunts on the main board (LK1, LK2, LK4 and LK5 at 1-2, among others listed on p. 1-15).
Printer test fails Configuration, printer Check the PRINTER and IGNORE settings, the printer type, that the printer is on line, and the lead.
Serial test fails Configuration, loopback plug Check BAUD and DATA and that the correct loopback plug is fitted.
Battery-backed RAM test fails Test data file, board Check the CMOS test data file; Acorn notes that later results cannot be trusted if this test fails.
Real-time clock test fails Board Refer to the main board checks.

Other known faults

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  • Disc corruption on early machines. The first A5000 models (ALB10, ALB12, ALB14) shipped with RISC OS 3.00, which has a bug in the ADFSBuffers code that corrupts discs; set ADFSBuffers to 0, or fit RISC OS 3.10 or 3.11 ROMs.[6]
  • Leaking surface-mount electrolytics. See the Acorn A5000 Capacitor Guide.
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References

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  1. ↑ 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 Acorn Computers, Acorn A5000 Module Level Service Manual, part 0492,059, issue 1, November 1991, Part 1 (fault diagnosis and repair: Figure 1-1 p. 1-2, supply, main board and upgrade checks p. 1-3, functional tests pp. 1-4 to 1-17). Hosted on this wiki as Acorn A5000 Service Manual.
  2. ↑ 2.0 2.1 Acorn Computers, Acorn A5000 Module Level Service Manual, part 0492,059, issue 1, November 1991, Part 2 (disassembly and assembly), pp. 2-1 to 2-4. Hosted on this wiki as Acorn A5000 Service Manual.
  3. ↑ Stardot forums, "A5000 repairs", September 2020 onwards.
  4. ↑ Acorn Computers, A5000 Main PCB Circuit Diagram, drawing 0192,000 /C, sheet 2/4. Hosted on this wiki as Acorn A5000 Circuit Diagrams.
  5. ↑ Acorn Computers, Acorn A5000 Module Level Service Manual, part 0492,059, issue 1, November 1991, Appendix F, p. F-1 (main PCB links). Hosted on this wiki as Acorn A5000 Service Manual.
  6. ↑ Chris Whytehead, "Acorn A5000", Chris's Acorns, The Centre for Computing History.