Sega Dreamcast Clock Battery Replacement

The Sega Dreamcast keeps its date and time in the real-time clock inside the AICA sound chip, held up by a rechargeable lithium coin cell, BT1, soldered to the controller-port board (Sega's sub board 2). The console charges the cell whenever it is switched on; Sega's US manual says the first charge takes about two hours and a charged cell keeps the date and time for about 20 days.[1][2] After twenty-odd years the cells no longer hold a charge, and the replacement is to desolder the old cell and fit a rechargeable ML-series cell, usually in a holder so the next change needs no soldering.[3]
Symptoms
[edit | edit source]- The date and time screen appears every time the console is switched on.[1]
- Sega's own check: leave the console switched on for at least two hours. If the date and time screen still appears at the next power-on after that, the cell is no longer holding a charge.[1] See Sega Dreamcast Troubleshooting Guide.
A beep at power-on is a different fault: it comes from a VMU with flat cells in a controller, not from the clock cell.[4]
Safety
[edit | edit source]Warning: the power supply at the left of the console runs from mains, and its primary reservoir capacitor can hold a charge after the console is unplugged.[5] Unplug the console before opening it.
Sega's caution for the clock cell is to replace it only with the same or an equivalent type recommended by the manufacturer.[6] The circuit charges the cell through R1, so a non-rechargeable CR2032 should not go in its place; Cameron Kaiser and dreamcast.wiki both use a rechargeable ML cell.[2][7][3] See Battery Refurbishment and Battery Explosion, Capacitor or Corrosion Damage.
Tools and parts
[edit | edit source]- Phillips screwdriver and a nylon spudger.[7]
- Soldering iron, solder, and desoldering braid or a pump.
- Multimeter.
- A rechargeable cell and, if wanted, a holder (see the table).
| Cell | Capacity | Size (diameter × height) | Sega part for BT1 | Notes |
|---|---|---|---|---|
| ML2020 | 45 mAh | 20 × 2 mm | 401-0067 (Panasonic ML2020/G1B) | The usual stock cell |
| ML2032 | 65 mAh | 20 × 3.2 mm | 401-0066 (Hitachi ML2032T26) | dreamcast.wiki's recommended replacement, in a vertical 2032 holder |
| ML2430 | 100 mAh | 24.5 × 3.0 mm | 401-0068 (Sanyo ML2430-VS1) | Fitted to some consoles; may be too large for a vertical holder |
| LIR2032 | 3.6 to 3.7 V lithium-ion | Not recommended: the console does not charge it fully | ||
Capacities, sizes and the LIR2032 note from dreamcast.wiki; Sega part numbers from the EU service manual.[3][8]
dreamcast.wiki notes that a standard vertical 2032 holder has the same footprint as the stock soldered-in cell, and Kaiser found holder kits on sale that match the holes on the controller board "almost exactly".[3][7]
Procedure
[edit | edit source]Remove the controller-port board
[edit | edit source]
The steps are the same as in Sega Dreamcast Controller Port Fuse Replacement, which shows Sega's photographs beside them.
- Unplug every lead, remove any disc and close the lid.[9]
- Turn the console over, remove the modem and the four screws (one in the modem bay, three in the corners).[10][7]
- Holding the top cover on, turn the console upright and lift the cover off.[9][10]
- Disconnect the flat cable from the main board, remove the four screws holding the controller-port board, and unplug the fan lead from CN4.[10]
- Ease the board out of the front shell and its clasps with a nylon spudger.[7]
Replace the cell
[edit | edit source]- Note which way round the old cell sits, and the + mark printed beside BT1 on the board (visible in the lead photograph).
- On Kaiser's board the cell and its holder were soldered through the board at three points, with the apex of the triangle under a blob of lacquer. Heat each joint in turn and pull the old cell and holder out.[7]
- Clear the holes, or leave the solder in them to reuse for the new holder, as Kaiser did.[7]
- Fit the new holder in the same orientation as the old cell and solder it.[7]
- Fit the ML cell in the holder, observing the holder's polarity marking.
- Check the voltage across the holder's pins. Kaiser read about 3 V between the apex pin (negative) and the right-hand of the other two (positive).[7]
dreamcast.nu fitted a non-rechargeable CR2032 instead, and added a 1N4007 diode at R1 so that the console could not charge it.[11] The page shows the diode only in a photograph and does not give its orientation, and the change departs from Sega's same-type caution; the rechargeable ML route above needs no change to the circuit.[6]
Reassemble
[edit | edit source]- Seat the board in the front shell and refit its four screws.[7][10]
- Plug the fan lead into CN4.[10]
- Push the flat cable squarely home. Kaiser bent a contact on this cable so that pins 1 and 2 touched, and the console misbehaved until he straightened it.[7]
- Refit the top case, the four base screws and the modem.[10]
Testing
[edit | edit source]- Switch on, set the date and time, and leave the console on for about two hours to charge the cell.[1]
- Switch off and unplug for a while, then switch on again. The date and time should be kept, and the setting screen should not appear.[1][7]
- If the console now shuts down a few seconds after power-on, the fan lead or the flat cable is not seated properly.[7]
Revision notes
[edit | edit source]Sega's parts list gives three alternative cells for BT1, all rechargeable ML types of different sizes, so the stock cell varies between consoles.[8] Kaiser's North American console had an ML2020; the North American KATANA SUB BD 2 KAI board in the lead photograph has a larger cell lying flat, and dreamcast.wiki records soldered-in ML2430 cells on some consoles.[7][3] Check which cell and footprint your board has before buying a holder. Sega's schematic and parts list are for the European sub board 2, 839-1124.[2]
Related pages
[edit | edit source]- Sega Dreamcast
- Sega Dreamcast Troubleshooting Guide
- Sega Dreamcast Maintenance Guide
- Sega Dreamcast Controller Port Fuse Replacement
- Battery Refurbishment
- Sega Dreamcast EU Service Manual (022-EU)
References
[edit | edit source]- ↑ 1.0 1.1 1.2 1.3 1.4 Sega, Dreamcast instruction manual (US, 2000), p. 12, "Rechargeable battery": charged whenever the Dreamcast is connected to power and switched on, including during play; charge for about two hours the first time; date and time kept for about 20 days after a two-hour charge; contact Sega if the battery does not retain a charge. Scanned at archive.org.
- ↑ 2.0 2.1 2.2 Sega Enterprises, Ltd., Service Manual: Dreamcast EU, No. 022-EU, October 1999, p. 8-25, schematic of KATANA SUB BD 2, part 839-1124: BT1 between ground and R1 (13 Ω 1 W), R1 fed from CN3 pin 2 (B.VCC); fan connector CN4; F1 in the controller-port 5 V feed. Hosted on this wiki as File:Sega Dreamcast EU Service Manual 022-EU.pdf.
- ↑ 3.0 3.1 3.2 3.3 3.4 dreamcast.wiki, "Battery replacement", retrieved 2026-10-25. Stock cell a soldered-in ML2020, or on some consoles a larger soldered-in ML2430; replace with a holder and a rechargeable ML cell; ML2020 45 mAh 20 × 2 mm, ML2032 65 mAh 20 × 3.2 mm, ML2430 100 mAh 24.5 × 3.0 mm; LIR2032 cells (3.6 to 3.7 V) not recommended because the console does not charge them fully; ML2430 may be too large for a vertical holder; standard vertical 2032 holders fit the stock footprint; ML2032 recommended.
- ↑ Wikipedia, "VMU", retrieved 2026-10-01: a VMU with flat cells still works as a memory card but beeps when the Dreamcast is switched on.
- ↑ Power supply schematic marked "COD. SEGA 837-13570", hosted on this wiki as File:Sega Dreamcast Power Supply Schematic.pdf: bulk capacitor C3 68 µF 400 V.
- ↑ 6.0 6.1 Sega Enterprises, Service Manual: Dreamcast EU, No. 022-EU, p. 2-1, "Cautions To Be Observed": lithium battery replacement, "Replace only with the same or equivalent type recommended by the manufacturer"; laser precautions.
- ↑ 7.00 7.01 7.02 7.03 7.04 7.05 7.06 7.07 7.08 7.09 7.10 7.11 7.12 7.13 Cameron Kaiser, "Refurb weekend: Sega Dreamcast", Old Vintage Computing Research, November 2022. Four case screws (one in the expansion bay, three recessed in the corners); the controller board held by four screws, two at the side and two in the middle, and freed from the front shell and clasps with a nylon spudger; original cell an ML2020 with a lavender rim, fixed to a holder soldered through the board at three points, the apex of the triangle under a blob of lacquer; replaced with an ML2032 in a new holder in the same orientation; about 3 V between the apex (negative) and the right-hand of the other two points (positive); a regular CR2032 cannot be used; shutdown a few seconds after power-on caused by the flat cable or the fan connector; a bent flat-cable contact shorting pins 1 and 2.
- ↑ 8.0 8.1 Sega Enterprises, Service Manual: Dreamcast EU, No. 022-EU, p. 13-10, accessories list for sub board 2: BT1 401-0066 "BATTERY ML2032T26 HITACHI", 401-0067 "BATTERY ML2020/G1B PANASONIC", 401-0068 "BATTERY ML2430-VS1 SANYO"; R1 472-0130 "RES 13 OHM 1W 5%".
- ↑ 9.0 9.1 GDEMU, "GDEMU installation", retrieved 2026-10-25: disconnect all cables, remove the disc and close the lid; hold the top cover on while turning the console upright, because it holds down part of the GD-ROM assembly.
- ↑ 10.0 10.1 10.2 10.3 10.4 10.5 Sega Enterprises, Service Manual: Dreamcast EU, No. 022-EU, pp. 5-1 to 5-3, "Disassembly Procedure VA1", steps 2 to 7 (case) and 14 to 17 (flat cable, four screws, fan connector CN4, sub PCB).
- ↑ dreamcast.nu, "How to fix a Dreamcast controller port not working", retrieved 2026-10-25: CR2032 holder and a 1N4007 diode soldered at the resistor so that no charging current reaches the battery, shown only in a photograph.