Sharp X1D General Maintenance

The Sharp X1D (CZ-802C, 1983) has a mains power supply, a 3-inch compact floppy drive and a NiCd clock backup cell inside the main unit, and a separate keyboard on a coiled cord.[1] The first job on any X1D is the NiCd cell, because a leaking cell damages the main board.
Before you start
[edit | edit source]Warning: the X1D runs from AC 100 V mains through a power supply inside the main unit. Unplug it before opening the case.
Sharp rated the X1D at AC 100 V ±10 %, 50/60 Hz, and 49 W.[1] Outside Japan, run it from a step-down transformer rated well above 49 W. Sharp specified an operating range of 10 to 35 °C and 35 to 75 % relative humidity.[1]
NiCd clock battery
[edit | edit source]X1 Center lists a 2.4 V 30 mAh backup battery on the X1D, and Sharp's specification describes it as a built-in NiCd cell that keeps the clock running.[2][1] X1 Center describes how these cells fail in X1 machines: electrolyte and gas escape, the board's solder resist turns rough, then the liquid soaks through the plated holes and dissolves the copper until tracks oxidise and break.[3]
- Open the case and find the cell on the main board. Look for green or white crust on it and on the board around it.
- If the clock does not need to keep time when the X1D is unplugged, remove the cell. X1 Center suggests removing it or fitting a 5.5 V supercapacitor in its place.[3]
- Clean any residue from the board, then check the plated holes nearby. On a first-model X1, X1 Center found holes that looked sound but released brown oxidised copper when reheated, and re-tinned them all.[3]
- Check each track that runs past the old cell position for continuity with a meter. Repair broken tracks with wire.
See Battery Explosion, Capacitor or Corrosion Damage for cleaning damaged boards.
3-inch floppy drive
[edit | edit source]The internal drive is an MSHD200A01, a 3-inch double-sided double-density drive that does not move its head to track 0 by itself at power-on. Its interface lines have 820 Ω terminators.[4] X1 Center has not confirmed its step rate.[4]
- Clean the head with isopropyl alcohol on a lint-free swab, and check that the spindle turns freely by hand with the power off. General drive procedures are in Floppy Drive Repair.
- The drive's connector on the main board is soldered in place, so a faulty internal cable or connector has to be repaired on the board; it cannot be swapped.[4]
- Blank 3-inch disks are hard to find. One owner loads BASIC and games on an X1D from an HxC floppy emulator.[5]
Keyboard
[edit | edit source]The X1D keyboard is the first X1's keyboard without the cassette control keys.[6]
- Check the coiled cord. On X1 keyboards the outer sheath whitens and crumbles, and the cord carries +5 V.[7] One X1D owner found the cable frayed and unreliable.[5]
- To replace the cord, remove the six screws in the base of the keyboard, unplug the cord's three-pin connector from the keyboard board and pull out the pin that holds the strain relief. X1 Center used an ordinary 3.5 mm audio cable as the replacement.[7]
- Clean the keyboard jack on the computer with contact cleaner. If the keyboard works only when the plug is pushed one way, reflow the jack's solder joints.[8]
Checklist
[edit | edit source]- Remove or replace the NiCd cell and inspect the board around it.
- Check the mains rating label and use AC 100 V.
- Clean the case, keyboard and keycaps with a damp cloth; blow dust out of the main unit with the mains unplugged.
- Inspect the keyboard cord and jack.
- Clean the 3-inch drive head and check the spindle.
- Power up with the keyboard and an RGB monitor and check that the IPL menu appears. See Normal start-up.
Related pages
[edit | edit source]- Sharp X1D
- Sharp X1D Troubleshooting Guide
- Sharp X1D Capacitor Replacement Guide
- Sharp X1 General Maintenance, for the first X1 model
- Battery Explosion, Capacitor or Corrosion Damage
- Floppy Drive Repair
References
[edit | edit source]- ↑ 1.0 1.1 1.2 1.3 Oh!MZ, November 1983, p. 26, Table 1, "パーソナルコンピュータ(CZ-801C/802C)仕様": 3-inch compact floppy drive, double-sided double-density, 320 KB; clock built in, on the X1D backed up by a built-in NiCd cell; AC 100 V ±10 %, 50/60 Hz; power consumption 49 W (X1D); operating temperature 10 to 35 °C, humidity 35 to 75 %; the text adds that one more 3-inch drive fits inside and that the X1D has an interface for the 5¼-inch CZ-800F and a cassette recorder. Scan on the Internet Archive, item oh-mz-1983-08-12, file Oh!MZ_1983-11.
- ↑ 搭載チップセット, X1 Center—link(accessed 2026-10-21) CZ-802C (X1D): backup battery 2.4 V 30 mAh; RTC µPD1990AC. The first X1 (CZ-800C) has the same 2.4 V 30 mAh battery; the X1F and X1G have none.
- ↑ 3.0 3.1 3.2 時計バックアップ用ニッカド電池, X1 Center—link(accessed 2026-10-21) NiCd clock backup cells leak electrolyte and gas through age or over-discharge; the resist surface roughens, then the liquid penetrates the through-holes and dissolves the copper, and tracks oxidise and break; if the clock backup is not needed, remove the cell or replace it with a 5.5 V supercapacitor. On a CZ-800C main board the through-holes near the transistor beside the cell had turned black, and applying fresh solder to them brought out brown liquid (oxidised copper). On an X1turbo III sub-board the vias under the cell were black, re-tinning them took about 15 minutes, and one track had broken.
- ↑ 4.0 4.1 4.2 X1/turbo/Zシリーズ搭載FDDインターフェース仕様, X1 Center—link(accessed 2026-10-21) CZ-802CR and CZ-802CS (X1D): one 3-inch 2D drive plus room for one more; MSHD200A01, Sharp part DMECF0003CE (silver model); add-on drives CZ-31FR and CZ-31FS. MSHD200A01: 3-inch 2D, step rate not confirmed, 820 Ω terminator, no restore at power-on. X1D floppy interface: no DMA, 2HD or FM; discrete TTL VFO; external connector terminators 150 Ω; the internal drive cable cannot be changed, because the internal connector is soldered directly to the board.
- ↑ 5.0 5.1 Sharp X1 D, Japanese Vintage Computer Collection (hachibitto.com)—link(accessed 2026-10-21) Owner's account: at power-on the power indicator and floppy drive light came on and the drive light went out when no disk was found; the IPL screen appeared and the TV timer could be set; the keyboard cable was frayed and unreliable though usable; 3-inch disks are hard to find, so BASIC and a game were loaded from an HxC floppy emulator.
- ↑ X1 (コンピュータ), Japanese Wikipedia—link(accessed 2026-10-21) X1D: keyboard the same as the first X1's apart from the removal of the cassette control keys. Separate keyboards connect with a 3-pole 3.5 mm plug.
- ↑ 7.0 7.1 X1/turbo用キーボードケーブルの劣化と交換, X1 Center—link(accessed 2026-10-21) The coiled cord of X1 and X1turbo keyboards whitens and its sheath crumbles; the keyboard line carries +5.0 V, so a short is dangerous; replace it with 3.5 mm audio cable; six screws on the underside hold the keyboard case; the cord ends in a three-pin connector on the keyboard board and its strain relief is held by a metal pin; the original strain relief can sometimes be reused by drilling out the old cord.
- ↑ キーボードコネクタの半田剥離, X1 Center—link(accessed 2026-10-21) Keyboard connector problems are one of the most frequent faults on X1, turbo and Z machines; light oxidation responds to contact cleaner; a keyboard that works only when the plug is pushed one way usually has a cracked joint on the connector board.