Philips CDI 220 Capacitor Replacement Guide
The Philips CDI 220 was built on five different mainboards, so the capacitor list depends on the version number on the type plate. For the four single-board versions (Mono I to Mono IV) Philips's service manuals list every electrolytic capacitor on the mainboard and on the power supply panel, with value, voltage rating and Philips code number. For the first version, the 220/00 with the Mini-MMC board, the manual lists only a few capacitors. The tables below are taken from those parts lists. For failure signs in general see Capacitor Failure Symptoms.
Identify your version
[edit | edit source]Read the version number after the slash on the type plate at the back or bottom of the player; the front only shows the type number.[1] Then use the section for that mainboard.
| Versions | Mainboard | Power supply |
|---|---|---|
| 220/00 | Mini-MMC | Switch-mode, on its own panel |
| 220/20, /25, /31, /37, /39 | Mono I | Transformer, board 3104 123 4060 |
| 220/40, /41, /45, /57 | Mono II | Transformer, board 3104 123 4060 |
| 220/60, /61, /65, /77 | Mono III | Switch-mode 20PS302 |
| 220/80, /85, /97 | Mono IV | Switch-mode 20PS306 |
Safety
[edit | edit source]The power supply panel carries mains voltage. On the Mono III and Mono IV switch-mode supplies the primary reservoir capacitor, 2103, is a 100 µF 400 V part and holds a charge after the plug is pulled.[5][6] retrostuff's advice for all CD-i supplies is to unplug the player and leave the power switch on for a while before working on the supply, to discharge the large filter capacitors properly, and not to run a switch-mode supply without a load.[3] Philips marks safety-critical parts with a warning triangle and asks for original parts in those positions.[7]
Mono I (220/20, /25, /31, /37, /39)
[edit | edit source]Display and power supply panel
[edit | edit source]| Position | Value | Rating | Philips code number |
|---|---|---|---|
| 2802 | 220 µF | 16 V | 4822 124 80148 |
| 2803 | 1000 µF | 35 V | 4822 124 80047 |
| 2806 | 22 µF | 50 V | 4822 124 41596 |
| 2807 | 22 µF | 50 V | 4822 124 41596 |
| 2808 | 4700 µF | 6.3 V | none printed |
| 2809 | 1000 µF | 6.3 V | none printed |
| 2820 | 33 µF | 35 V | 4822 124 41598 |
Philips printed no code number for 2808 (4700 µF 6.3 V) and 2809 (1000 µF 6.3 V); the values and ratings are as listed.[8] The same panel also carries the fuses 1805 (T2A) and 1806 (T1A) and the 47 kΩ trimmer 3807 that sets the +5 V rail.[8][9]
Mainboard
[edit | edit source]| Position | Value | Rating | Philips code number |
|---|---|---|---|
| 2148 | 33 µF | 35 V | 4822 124 41598 |
| 2149 | 33 µF | 35 V | 4822 124 41598 |
| 2156 | 100 µF | 25 V | 4822 124 41528 |
| 2157 | 100 µF | 25 V | 4822 124 41528 |
| 2158 | 100 µF | 25 V | 4822 124 41528 |
| 2170 | 470 µF | 16 V | 4822 124 41989 |
| 2216 | 470 µF | 16 V | 4822 124 41989 |
| 2223 | 470 µF | 16 V | 4822 124 41989 |
| 2303 | 100 µF | 25 V | 4822 124 41528 |
| 2410 | 47 µF | 25 V | 4822 124 41527 |
| 2417 | 33 µF | 35 V | 4822 124 41598 |
| 2429 | 47 µF | 25 V | 4822 124 41527 |
| 2450 | 33 µF | 35 V | 4822 124 41598 |
| 2461 | 2.2 µF | 50 V | 4822 124 41576 |
| 2462 | 33 µF | 35 V | 4822 124 41598 |
| 2464 | 33 µF | 35 V | 4822 124 41598 |
| 2469 | 33 µF | 35 V | 4822 124 41598 |
| 2502 | 100 µF | 25 V | 4822 124 41528 |
| 2503 | 100 µF | 25 V | 4822 124 41528 |
| 2507 | 100 µF | 25 V | 4822 124 41528 |
| 2509 | 100 µF | 25 V | 4822 124 41528 |
| 2510 | 100 µF | 25 V | 4822 124 41528 |
| 2515 | 100 µF | 25 V | 4822 124 41528 |
| 2520 | 220 µF | 25 V | 4822 124 80144 |
| 2521 | 2.2 µF | 50 V | 4822 124 41576 |
| 2523 | 470 µF | 16 V | 4822 124 41989 |
| 2525 | 2.2 µF | 50 V | 4822 124 41576 |
| 2527 | 470 µF | 16 V | 4822 124 41989 |
| 2531 | 100 µF bipolar | 16 V | 4822 124 22339 |
| 2551 | 100 µF bipolar | 16 V | 4822 124 22339 |
| 2613 | 100 µF | 25 V | 4822 124 41528 |
| 2614 | 100 µF | 25 V | 4822 124 41528 |
| 2636 | 100 µF | 25 V | 4822 124 41528 |
| 2637 | 10 µF | 50 V | 4822 124 41579 |
| 2640 | 10 µF | 50 V | 4822 124 41579 |
| 2641 | 10 µF | 50 V | 4822 124 41579 |
| 2645 | 10 µF | 50 V | 4822 124 41579 |
| 2654 | 100 µF | 25 V | 4822 124 41528 |
In total: 14 × 100 µF 25 V, 7 × 33 µF 35 V, 5 × 470 µF 16 V, 4 × 10 µF 50 V, 3 × 2.2 µF 50 V, 2 × 47 µF 25 V, 2 × 100 µF 16 V, 1 × 220 µF 25 V.
Mono II (220/40, /41, /45, /57)
[edit | edit source]The display and power supply panel list in the 220/40 manual is identical to the Mono I list above: the same positions, values and code numbers, including 2808 and 2809 without code numbers.[12]
| Position | Value | Rating | Philips code number |
|---|---|---|---|
| 2148 | 33 µF | 35 V | 4822 124 41598 |
| 2149 | 33 µF | 35 V | 4822 124 41598 |
| 2150 | 470 µF | 16 V | 4822 124 41989 |
| 2156 | 100 µF | 25 V | 4822 124 41528 |
| 2157 | 100 µF | 25 V | 4822 124 41528 |
| 2158 | 100 µF | 25 V | 4822 124 41528 |
| 2203 | 33 µF | 35 V | 4822 124 41598 |
| 2216 | 470 µF | 16 V | 4822 124 41989 |
| 2223 | 470 µF | 16 V | 4822 124 41989 |
| 2417 | 33 µF | 35 V | 4822 124 41598 |
| 2429 | 47 µF | 25 V | 4822 124 41527 |
| 2436 | 33 µF | 35 V | 4822 124 41598 |
| 2437 | 33 µF | 35 V | 4822 124 41598 |
| 2464 | 33 µF | 35 V | 4822 124 41598 |
| 2465 | 33 µF | 35 V | 4822 124 41598 |
| 2481 | 33 µF | 35 V | 4822 124 41598 |
| 2484 | 33 µF | 35 V | 4822 124 41598 |
| 2485 | 1.5 µF | 63 V | 4822 124 40243 |
| 2490 | 33 µF | 35 V | 4822 124 41598 |
| 2502 | 100 µF | 25 V | 4822 124 41528 |
| 2503 | 100 µF | 25 V | 4822 124 41528 |
| 2507 | 100 µF | 25 V | 4822 124 41528 |
| 2509 | 100 µF | 25 V | 4822 124 41528 |
| 2520 | 220 µF | 25 V | 4822 124 80144 |
| 2530 | 100 µF | 25 V | 4822 124 41528 |
| 2532 | 100 µF | 25 V | 4822 124 41528 |
| 2554 | 100 µF bipolar | 16 V | 4822 124 22339 |
| 2636 | 100 µF | 25 V | 4822 124 41528 |
| 2637 | 10 µF | 50 V | 4822 124 41579 |
| 2640 | 10 µF | 50 V | 4822 124 41579 |
| 2641 | 10 µF | 50 V | 4822 124 41579 |
| 2651 | 470 µF | 16 V | 4822 124 41989 |
| 2652 | 470 µF | 16 V | 4822 124 41989 |
| 2653 | 470 µF | 16 V | 4822 124 41989 |
| 2654 | 100 µF | 25 V | 4822 124 41528 |
In total: 11 × 33 µF 35 V, 11 × 100 µF 25 V, 6 × 470 µF 16 V, 3 × 10 µF 50 V, 1 × 47 µF 25 V, 1 × 1.5 µF 63 V, 1 × 220 µF 25 V, 1 × 100 µF 16 V.
Mono III (220/60, /61, /65, /77)
[edit | edit source]Power supply 20PS302
[edit | edit source]| Position | Value | Rating | Philips code number |
|---|---|---|---|
| 2103 | 100 µF | 400 V | 4822 124 42191 |
| 2112 | 47 µF | 25 V | none printed |
| 2201 | 4700 µF | 16 V | 4822 124 23183 |
| 2203 | 3300 µF | 10 V | none printed |
| 2205 | 1000 µF | 10 V | none printed |
| 2206 | 1000 µF | 10 V | none printed |
| 2211 | 470 µF | 35 V | 4822 124 41334 |
| 2212 | 100 µF | 35 V | none printed |
2112, 2203, 2205, 2206 and 2212 have no code number in the list.[5] The same list gives the switch-mode controller as a UC3842AN (7103), the switching transistor as an STP3N60FI (7102), a TL431 reference (7201), an MC79M05CT for −5 V (7202) and an MC78M24CT for +24 V (7205), and four protection devices 1201 to 1204 rated 65 V 4 A.[5]
Mainboard
[edit | edit source]| Position | Value | Rating | Philips code number |
|---|---|---|---|
| 2149 | 47 µF | 6.3 V | 4822 124 80483 |
| 2157 | 100 µF | 10 V | 4822 124 41584 |
| 2255 | 47 µF | 25 V | 4822 124 40433 |
| 2270 | 470 µF | 16 V | 4822 124 41989 |
| 2271 | 470 µF | 16 V | 4822 124 41989 |
| 2281 | 47 µF | 6.3 V | 4822 124 80483 |
| 2306 | 10 µF | 50 V | none printed |
| 2319 | 100 µF | 10 V | 4822 124 41584 |
| 2327 | 100 µF | 10 V | 4822 124 41584 |
| 2328 | 100 µF | 10 V | 4822 124 41584 |
| 2336 | 100 µF | 10 V | 4822 124 41584 |
| 2338 | 100 µF | 10 V | 4822 124 41584 |
| 2340 | 100 µF bipolar | 16 V | 4822 124 22339 |
| 2360 | 100 µF bipolar | 16 V | 4822 124 22339 |
| 2380 | 2.2 µF | 50 V | 4822 124 41576 |
| 2383 | 470 µF | 16 V | 4822 124 41989 |
| 2384 | 2.2 µF | 50 V | 4822 124 41576 |
| 2389 | 470 µF | 16 V | 4822 124 41989 |
| 2390 | 220 µF | 10 V | 4822 124 40196 |
| 2413 | 47 µF | 25 V | 4822 124 40433 |
| 2455 | 47 µF | 25 V | 4822 124 40433 |
| 2460 | 47 µF | 25 V | 4822 124 40433 |
| 2510 | 100 µF | 10 V | 4822 124 41584 |
| 2518 | 100 µF | 10 V | 4822 124 41584 |
| 2521 | 47 µF | 25 V | 4822 124 40433 |
| 2523 | 47 µF | 25 V | 4822 124 40433 |
In total: 8 × 100 µF 10 V, 6 × 47 µF 25 V, 4 × 470 µF 16 V, 2 × 47 µF 6.3 V, 2 × 100 µF 16 V, 2 × 2.2 µF 50 V, 1 × 10 µF 50 V, 1 × 220 µF 10 V. Philips describes 2340 and 2360 (code 4822 124 22339) as bipolar; the same code appears on the Mono I, II and IV boards.[15]
Mono IV (220/80, /85, /97)
[edit | edit source]Power supply 20PS306
[edit | edit source]The 20PS306 list in the 220/80 manual has the same positions, values and code numbers as the 20PS302 list above, so the 20PS302 table applies.[6] retrostuff found that the four rail protection devices differ in practice (TE5 fuses on the 20PS302, axial pico fuses marked "4000" on the 20PS306) although both manuals give the same part, 4822 252 51179.[3]
Mainboard
[edit | edit source]| Position | Value | Rating | Philips code number |
|---|---|---|---|
| 2149 | 47 µF | 6.3 V | 4822 124 80483 |
| 2208 | 47 µF | 25 V | 4822 124 41527 |
| 2255 | 47 µF | 25 V | 4822 124 41527 |
| 2256 | 47 µF | 25 V | 4822 124 41527 |
| 2257 | 47 µF | 25 V | 4822 124 41527 |
| 2270 | 470 µF | 16 V | 4822 124 41989 |
| 2271 | 470 µF | 16 V | 4822 124 41989 |
| 2273 | 47 µF | 6.3 V | 4822 124 80483 |
| 2281 | 47 µF | 6.3 V | 4822 124 80483 |
| 2323 | 100 µF bipolar | 16 V | 4822 124 22339 |
| 2324 | 100 µF bipolar | 16 V | 4822 124 22339 |
| 2340 | 1000 µF | 6.3 V | 4822 124 80602 |
| 2341 | 220 µF | 25 V | 4822 124 80144 |
| 2350 | 47 µF | 25 V | 4822 124 41527 |
| 2351 | 47 µF | 25 V | 4822 124 41527 |
| 2352 | 100 µF | 25 V | 4822 124 41528 |
| 2353 | 100 µF | 25 V | 4822 124 41528 |
| 2355 | 1000 µF | 6.3 V | 4822 124 80602 |
| 2356 | 1 µF | 50 V | 4822 124 41969 |
| 2360 | 100 µF | 25 V | 4822 124 41528 |
| 2467 | 47 µF | 25 V | 4822 124 41527 |
| 2468 | 47 µF | 25 V | 4822 124 41527 |
| 2473 | 22 µF | 50 V | none printed |
| 2474 | 47 µF | 25 V | 4822 124 41527 |
| 2553 | 47 µF | 25 V | 4822 124 41527 |
| 2554 | 47 µF | 25 V | 4822 124 41527 |
| 2555 | 47 µF | 25 V | 4822 124 41527 |
| 2557 | 47 µF | 25 V | 4822 124 41527 |
| 2559 | 47 µF | 25 V | 4822 124 41527 |
In total: 14 × 47 µF 25 V, 3 × 47 µF 6.3 V, 3 × 100 µF 25 V, 2 × 470 µF 16 V, 2 × 100 µF 16 V, 2 × 1000 µF 6.3 V, 1 × 220 µF 25 V, 1 × 1 µF 50 V, 1 × 22 µF 50 V. 2473 (22 µF 50 V) has no code number in the list.[18]
220/00 (Mini-MMC)
[edit | edit source]The 220/00 manual does not give a capacitor list for this version. The MMC panel has no parts list at all, because Philips repaired that panel centrally.[19] The parts lists for the other panels name only selected parts: the power supply list contains no individual electrolytic capacitors, and the APU (audio) panel list names two, 2529 and 2530, both bipolar 22 µF 10 V (4822 124 41738).[4][20]
To recap a 220/00, record each capacitor from the board itself before removing it: position number from the silkscreen, capacitance, voltage, diameter, height and lead pitch, and which way the negative stripe faces. Photograph each area first. Keep the voltage rating at least as high as the original and the case small enough to fit under the DVC cage and shields.
Procedure
[edit | edit source]- Unplug the player, take out any disc and any Digital Video cartridge, and leave it unplugged with the power switch on for some time before opening it.[3]
- Open the case and remove the boards as described in the general maintenance guide.
- Work on one board at a time. Check each part against the table for your version before you remove it.
- Desolder with fresh solder and flux. Clean old electrolyte from the board with isopropyl alcohol and look for corroded tracks and vias before fitting new parts.
- Fit replacements of the same capacitance and at least the same voltage rating, observing polarity. 2340 and 2360 on Mono III, and the other positions with code 4822 124 22339, are bipolar and must be replaced with bipolar parts.[15]
- Before refitting everything, run the supply checks below.
Checks after recapping
[edit | edit source]- Mono I: Philips gives the supply voltages at mainboard connector 1001 as +5 V ±5 % on pins 1, 2 and 3, −5 V ±5 % on pin 4, +25 V ±5 % on pin 5, with pins 6, 7 and 8 at ground.[21] The +5 V rail is set with trimmer 3807; the manual's instruction is to adjust it "up to 5,3 V".[22]
- Mono III: Philips lists +5 V ±10 % at the supply pins of the main ICs, for example pins 1 and 43 of the 68070 (7210) and pin 28 of the NVRAM (7241), and +5 V ±5 % at the DSIC2 (7401) and CD60 (7510).[23]
- Then start the service shell and run the CD drive test, as described in Philips CDI 220 Troubleshooting Guide.
Related pages
[edit | edit source]- Philips CDI 220
- Philips CDI 220 General Maintenance
- Philips CDI 220 Troubleshooting Guide
- Philips CDI 220 Service Manuals
- Philips CDI 210 Capacitor Replacement Guide
- Capacitor Failure Symptoms
References
[edit | edit source]- ↑ ICDIA, "Philips' version indication method" (retrieved 2026-10-20).
- ↑ ICDIA, "Comparison table of all Philips and Philips-build consumer CD-i players" (retrieved 2026-10-20): mainboard (PCB) for each CDI 220 version.
- ↑ 3.0 3.1 3.2 3.3 retrostuff, "Philips CD-i Power Supply Units" (retrieved 2026-10-20): the Mono I/II transformer supply on board 3104 123 4060, the 20PS302 and 20PS306 switch-mode supplies, the fuse types found on each, and the warning to unplug, leave the switch on and discharge the large filter capacitors.
- ↑ 4.0 4.1 Philips, Service Manual CDI 220/00 (4822 725 24137), p. 19, section 6.3.3 (list of electrical parts, power supply): switch-mode parts including a BUT12AF, a TL431 and a CNX82A optocoupler; no individual electrolytic capacitors listed. File:Philips CDI 220-00 Service Manual.pdf.
- ↑ 5.0 5.1 5.2 5.3 Philips, Service Manual CDI 220/60/61/65/77 (4822 725 24754), PDF p. 36, parts list of the power supply (2101 to 2212, 1201 to 1204, 7101 to 7205). File:Philips CDI 220-60 Service Manual.pdf.
- ↑ 6.0 6.1 Philips, Service Manual CDI 220/80/85/97 (4822 725 24774), PDF p. 35, parts list of the power supply. File:Philips CDI 220-80 Service Manual.pdf.
- ↑ Philips, Service Manual CDI 220/20/25/31/37/39 (4822 725 24182), PDF p. 4, section 3.1 (safety instructions). File:Philips CDI 220-20 Service Manual.pdf.
- ↑ 8.0 8.1 8.2 Philips, Service Manual CDI 220/20/25/31/37/39 (4822 725 24182), PDF p. 44, section 8.3 (parts list of the display and power supply panel). File:Philips CDI 220-20 Service Manual.pdf.
- ↑ 9.0 9.1 Philips, Service Manual CDI 220/20/25/31/37/39 (4822 725 24182), PDF p. 45, sections 8.3 (continued, including 3807, 47K trim carbon) and 8.4 (parts list monoboard, 2123 to 2171). File:Philips CDI 220-20 Service Manual.pdf.
- ↑ Philips, Service Manual CDI 220/20/25/31/37/39 (4822 725 24182), PDF p. 46, section 8.4 (parts list monoboard, 2201 to 2469). File:Philips CDI 220-20 Service Manual.pdf.
- ↑ Philips, Service Manual CDI 220/20/25/31/37/39 (4822 725 24182), PDF p. 47, section 8.4 (parts list monoboard, 2470 to 2654). File:Philips CDI 220-20 Service Manual.pdf.
- ↑ Philips, Service Manual CDI 220/40/41/45/57 (4822 725 24722), PDF p. 42, section 8.3 (parts list of the display and power supply panel). File:Philips CDI 220-40 Service Manual.pdf.
- ↑ Philips, Service Manual CDI 220/40/41/45/57 (4822 725 24722), PDF p. 44, section 8.4 (parts list monoboard, 1001 to 2421). File:Philips CDI 220-40 Service Manual.pdf.
- ↑ Philips, Service Manual CDI 220/40/41/45/57 (4822 725 24722), PDF p. 45, section 8.4 (parts list monoboard, 2422 to 2654). File:Philips CDI 220-40 Service Manual.pdf.
- ↑ 15.0 15.1 15.2 Philips, Service Manual CDI 220/60/61/65/77 (4822 725 24754), PDF p. 37, section 8.4 (parts list of the mainboard, 1001 to 2360; 2340 and 2360 "100µ BIP 16V"). File:Philips CDI 220-60 Service Manual.pdf.
- ↑ Philips, Service Manual CDI 220/60/61/65/77 (4822 725 24754), PDF p. 38, section 8.4 (parts list of the mainboard, 2362 to 2532). File:Philips CDI 220-60 Service Manual.pdf.
- ↑ Philips, Service Manual CDI 220/80/85/97 (4822 725 24774), PDF p. 36, section 8.4 (parts list of the main panel, 1001 to 2414). File:Philips CDI 220-80 Service Manual.pdf.
- ↑ 18.0 18.1 Philips, Service Manual CDI 220/80/85/97 (4822 725 24774), PDF p. 37, section 8.4 (parts list of the main panel, 2415 to 2560). File:Philips CDI 220-80 Service Manual.pdf.
- ↑ Philips, Service Manual CDI 220/00 (4822 725 24137), p. 6, section 3.6 (the MMC central repair procedure). File:Philips CDI 220-00 Service Manual.pdf.
- ↑ Philips, Service Manual CDI 220/00 (4822 725 24137), p. 25, section 6.5.3 (list of electrical parts, APU): 2529 and 2530, 4822 124 41738, "BIP. 22MU10V". File:Philips CDI 220-00 Service Manual.pdf.
- ↑ Philips, Service Manual CDI 220/20/25/31/37/39 (4822 725 24182), PDF p. 42, section 7.2.5.1 (supply voltages at connector 1001). File:Philips CDI 220-20 Service Manual.pdf.
- ↑ Philips, Service Manual CDI 220/20/25/31/37/39 (4822 725 24182), PDF p. 38, section 7.2.1 (power supply section): the +5 V adjusted with potmeter 3807. File:Philips CDI 220-20 Service Manual.pdf.
- ↑ Philips, Service Manual CDI 220/60/61/65/77 (4822 725 24754), PDF p. 32, section 7.3.1 (test of the DC power supply voltages). File:Philips CDI 220-60 Service Manual.pdf.